Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. A worn electrode will have too wide of a gap to get a good arc, while a damaged insulator could be shorting out the spark plug, transferring power to the engine instead of out through the electrodes. Below are some fundamental Honda troubleshooting issues and their probable causes for the GX120, the GX160 and the GX200 Honda Engines. Hard Starting, Knocking and Stalling, Do Not Sell or Share My Personal Information. Why does bunched up aluminum foil become so extremely hard to compress? Because the engine slows down, the governor exerts less force, and the throttle spring wins, pulling the throttle valve open more. YAMAKATO On Off Switch Engine Kill Switch with Low Oil Sensor for Honda and Clones GX160 GX390 GX200 GX270 GX340 GX120 Predator 212 420 301 196 cc Baja Coleman Champion etc. Looking for a throttle control box. How can an accidental cat scratch break skin but not damage clothes? GX160 hard to start - DoItYourself.com Community Forums The engine, a Honda GX 270 is the problem. MENU > General Purpose Engine & DC Power unit > GX160 > Troubleshooting. Found a broken wire coming off the coil, problem solved. As far as I can tell there is no spark. You can always disconnect the wire from the switch. Remote Start/Kill Kit. Owner's Manual. There should be two wires next to the switch that can be disconnected by pulling them apart, as well as a grounding tab located on the back of the switch that should be bent back. Buy a Switch Assy.- Engine Stop [35120-ZL8-003] for your Lawn Equipment - This genuine item is supplied by the original equipment manufacturer for Honda eng Are you sure the throttle is connected correctly and not working in the opposite direction. Quick Guide for GX120, GX160, & GX200: Honda Small Engines Troubleshooting Then, tighten the governor arms using a 6mm wrench and a socket of the appropriate size. The throttle lever isn't jammed open; the whole assembly is new and the return spring works to close the throttle lever position back to normal/idle position. Troubleshooting. Honda Engines | GX160 Owner's Manual HRuiRed 3pcs ON Off Engine Stop Switch for Honda GX120 GX160 GX200 GX240 GX270 GX340 GX390 Re 36100-ZE1-015. Nov 17, 2012. Glad you found it, and thanks for the update! Website operating problems contact Webmaster. also make sure your fuel filter is ok. On Off Engine Stop Ignition Switch for Honda GX Style - RuggedMade The action of the governor lever, moving under the influence of the governor weights, is to close the throttle butterfly. Could the problem be the oil switch. I've taken the spark plug out, reconnected the wire and cranked it over. The best answers are voted up and rise to the top, Not the answer you're looking for? Semantics of the `:` (colon) function in Bash when used in a pipe? Take out the rubber band and the entire throttle arm assembly. Why recover database request archived log from the future. Motor is the GCV160. i tried to send you a picture but couldnt post it as a reply. Honda gx 160 5.5hp engine kill switch | DIY Go Karts Hi, i have a Honda GX160 5.5hp engine with a kill switch, the problem i have is i can't get the switch working, it has a small black cable hanging off it which needs connecting somewhere can't figure out where though. If the engine has a fuel valve, turn it off before unbolting the tank, and make sure the tank is tilted over a container to catch any fuel that leaks out. When the engine is running, magnets on the flywheel pass by a coil, creating electricity. . Additional site navigation. If some extra load is introduced to the engine, the engine slows down. Meaning what you think is stop is actually full power and vise versa. Unsure about the serial number. It could be a valve clearance problem, but not likely. Like to get it close to original as much as possible. Hillside Honda, located at 139-07 Hillside Ave, Jamaica, NY 11435 has a huge inventory from new Honda Models to a wide selection of used cars for you to choose the perfect vehicle. As in non factory installed on the mower? It just idles slow. Could the coil be giving me an unpredictable charge, and therefore difficulty in starting? Try unplugging the kill wire from the coil and that will eliminate the kill wire, switch, and low oil sentry as culprits. Honda's are bad about the governor gear wearing out, it is inside the . #1 Hi all, trying to get a Honda HRU19r "Buck" back up and running and currently I'm slowly cleaning and servicing the main parts. Once I replaced carb, the engine runs smooth at all throttle levels. Unsure about the serial number. Turn the governor shaft clockwise. If the kill switch is damaged, it will need to be replaced. Got a mower in the shop for repair. In July 2022, did China have more nuclear weapons than Domino's Pizza locations? The flywheel brake seems to work rightfull stop in 1 to 1.5 seconds. Any advise would be great here. On occasion the black spacer is cracked or warped. Learn more about Stack Overflow the company, and our products. This in turn speeds the engine up to it can reach the same steady state, it was in before. Any ideas? Attach a rubber band to secure the throttle arm. small engine - What closes the throttle on a Honda GX120? - Motor If this engine behaved normally, what would make the governor arm move towards tick-over position? Two attempts of an if with an "and" are failing: if [ ] -a [ ] , if [[ && ]] Why? I have a 5.5 hp honda GX160 engine that is hard to start, but once it gets going it appears to run solid unless you throttle down quickly and then it sometimes will stall out. Honda GX Coils Always Dying? | Hearth.com Forums Home How can I send a pre-composed email to a Gmail user, for them to edit and send? This means, when well adjusted, the mere running of the engine is pushing on the rod force the throttle closed. More likely the oil switch than the coil, same symptom no spark. Then extend the wire up to the operators area with a manual On/Off switch mounted there. The red switch on the front of the engine will have a yellow wire leading down into the low oil shut-off of the engine, clip the low oil shut-off near the block, strip that wire and lead into that wire. I am generally pretty good at small engines and such, but this thing Cars, SUV's, Vans, Trucks, RV's, Boats and Gasoline Outdoor Power Equipment, Outdoor Gasoline and Electric Powered Equipment and Small Engines, What to Do When a Cold Engine Is Hard to Start, What to Do When a Hot Engine is Hard to Start, Is It Time For a Tune-up Yet ? Most engines also come equipped with kill switches that will cut power to the ignition system. Also consider the age of the fuel, if it has been more than 3 months it may have gone stale. 1996-2023, Amazon.com, Inc. or its affiliates. I have a Honda GX 270 that runs perfect except that it will not turn off using the on and off switch. Could get it to start with the pull cord on occassion, but only once with the electric start. Ronkonkoma, NY 11779 Phone 631-981-7231 Fax 631-981-7266 sales@switchpwr.com I had it running this afternoon while driving I hit a bump and the engine quit. The faster the engine goes, the more the governor tries to close the throttle. This engine shut off switch had a round wire connector to attach to the ignition on the motor, The connector pulled right off the switch. It may not display this or other websites correctly. Wrong switch would not work. Connect and share knowledge within a single location that is structured and easy to search. In Germany, does an academia position after Phd has an age limit? Details Or fastest delivery June 5 - 8. The throttle/speed control tries to speed the engine up/open the throttle valve. Amazon.com: 4 sets Low Oil Alert Sensor and On Off Switch Engine Kill Switch for Honda GX120 GX160 5.5HP GX200 6.5HP GX240 8HP GX270 9HP GX340 11HP GX390 13HP : Electronics Electronics Computers & Accessories Networking Products Switches $1075 FREE delivery June 13 - 29. Is it possible to jam the switch OPEN? It is a basic model, with no flywheel brake, no safety arm/lever on the push handle, and no other safety switches. Keep in mind these are broad small engine. The governor arm is also linked to the throttle lever/plate assembly via a spring that is only just mildly tensioned when the throttle butterfly is closed. If it could how could I jumper it out? International Warranty. On most models, the starter cover will need to be removed to access the tab. Minimize is returning unevaluated for a simple positive integer domain problem. You are using an out of date browser. For other engines, the only way to see if the system may have tripped is to check the oil level. Follow along with the video below to see how to install our site as a web app on your home screen. All information is provided "AS IS." With these videos I hope you are able to fix and repair your lawnmower yourself with minimal parts, knowledge and tools. It may not display this or other websites correctly. ON Off Engine Stop Kill Switch Fitment: Replacement for Honda GX100 3hp / GX120 4hp / GX160 5.5hp / GX200 6.5hp / GX240 8hp / GX270 9hp / GX340 11hp / GX390 13hp engines. Where is the KILL Wire and STOP SWITCH . I've got a honda gx160 genny. it runs fine but won't turn off. ive put It feels like I am not getting enough fuel though. Typically speaking, if it wont run unless the choke is on, its has a vacuum leak. For most engines, Honda recommends replacing the spark plug at least yearly, while each model has recommendations based on operating hours. In a car, the power generation system is contained in the alternator, but in a small engine, the generator components are separated and mounted on and around the flywheel. Come join the discussion about die cast, models, slot cars, radio control vehicles, classifieds, swaps, and more! I've a problem with a GX120 in that I start it and it just revs up to maximum rpm and stays that way. It was doing it worse when the engine was cold before i put video on it. I dropped the bowl and cleaned the jet and replaced the filter with the same problem. Honda's are bad about the governor gear wearing out, it is inside the engine block. Got a 5.5 hp clone, wasn't idling well, stalled a lot, got a new carb for it and it now starts up easy with choke, but wont run unless choke is on. Look at the plug wire and see if it is chaffed or burned somewhere, and the kill wire too. I can push it all the way to the kill switch end of the engine and rev the engine down to a slightly too fast idle, I can move it to the other side and rev the engine up but what I can't work out is supposed to shut the throttle down/move the governor arm towards idle. User Maintenance. The faster the engine spins the more centripetal (centrifugal) force the weight experience, the harder they press on the governor lever. I have a 5.5 hp honda GX160 engine that is hard to start, but once it gets going it appears to run solid unless you throttle down quickly and then it sometimes will stall out. How much of the power drawn by a chip turns into heat? I have to cut off the fuel with a valve I put in before this started happening. #3. Thank you for watching! Make sure that you are using straight petrol for a 4 stroke engine. Typically speaking, if it wont run unless the choke is on, its has a vacuum leak. Was running OK. kur1j. Pretty cheap. This electricity is stored in the coil until it is needed. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. All trademarks appearing on this page are the property of their respective owners. GX160 hard to start. Also fits most Honda WT30XK4 WT40XK3 pumps & cub cadet CC4033 26A-BPH3710 pressure washer. Other issues could be the problem but the ones mentioned covers a vast majority of problems with the symptoms you mentioned. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. HONDA GCV160 No Spark, Coil. | Hobbyist Forums Parents: Use as a Remote Kill on ATV or Gokart for the kids. it runs fine but won't turn off. I've wiggled the wires around the ignition switch which seems to have an effect but I cannot get continuous spark. Here's a failure that goes in reverse. the machine runs fine, when you flip to stop it is unaffected, I'm having to choke it off. Pre-Operation Check. How to add a remote engine kill switch to Honda GC190 (GC160 - YouTube By clicking Accept all cookies, you agree Stack Exchange can store cookies on your device and disclose information in accordance with our Cookie Policy. To complete the adjustment, secure the fuel tank and connect the spark plug wire. For a better experience, please enable JavaScript in your browser before proceeding. Have a push mower I got used. My B&S v-2 has started to surge when it runs. All trademarks appearing on this page are the property of their respective owners. Will run for a moment, but then dies out. 4 sets Low Oil Alert Sensor and On Off Switch Engine Kill Switch for I guess my question is, Has anyone ever run into this problem an fixed it ??? Mechanic's Assistant: OK. To minimize . The Fora platform includes forum software by XenForo. I have had the fly wheel off, but not the coil. The faster it goes, the harder the governor pushes. check your valve clearance just to rule it out and then get a compression reading. Fits: Honda GX-series engines and most Chinese clone engines (Lifan, Loncin, Predator)SKU: 90-965-2061PN: 27300/168F-B On Off Engine Stop Ignition Switch for Honda GX Style Small Engines The store will not work correctly in the case when cookies are disabled. Switching Power, Inc. 3601 Veterans Hwy. Feb 22, 2016. You must log in or register to reply here. : smallengines Amazon.com: Honda Gx160 Engine On Off Switch You must log in or register to reply here. A Trusted Car Dealership in Queens, New York. FLYPIG ON Off Engine Stop Kill Switch for Honda GX120 GX160 GX200 GX240 GX270 GX340 GX390. You can use the jets from the carb that came off the engine, there is a pilot jet under thr black plastic idle speed screw, and a main jet inside the bowl. JavaScript is disabled. I took it out and it looked exactly like my aquarium water level sensor. . For a better experience, please enable JavaScript in your browser before proceeding. Can work on virtually ANY electric start engine. Is that GCV160 a repower engine? Other issues could be the problem but the ones . A governed engine operates on the concept of a fight between the throttle cable trying to open the throttle and the governor trying to close the throttle. JavaScript is disabled. The switch tests good and I even went so far to replace it. It may not display this or other websites correctly. I'm trying to work out if there is something faulty with the governor inside the crankcase - it seems to move freely enough on the outside; if I remove the arm I can twiddle the governor shaft through about 90 degrees with a hard stop at each end with fingers - no idea if any of this is normal, The answer is, essentially, that the governor closes the throttle. What closes the throttle on a Honda GX120? with a business card ? I ran the generator with the oil level switch disconnected. This mean in this fight between the two systems, a stable state can be reached where the governor is pushing closed with X force and the throttle spring is pulling open with X force. Remote Start/Kill on your keychain. When replacing the coil, there needs to be a small gap between it and the flywheel. Finally I replaced the carb(and gaskets), replaced the coil, the plug, air filter, and flushed the gas tank three times. My like-new chainsaw is stalling-out in a very weird way, hoping to know if I should try adjusting Idle or L-adjustment first? VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Essentialy I need to find a way to prove the coil dead before I order a new one. A feeler gauge can be used to set the correct gap, specified in the repair manual, before fully tightening the bolts. Once I replaced carb, the engine runs smooth at all throttle levels. It just idles slow. FLYPIG ON Off Engine Stop Kill Switch for Honda GX120 GX160 GX200 GX240 GX270 GX340 GX390 36100-ZE1-015, 2-Pack Engine On Off Stop Switch for Honda GX120 GX160 GX200 GX240 GX270 GX340 GX390. Mower about 8 to 10 years old, stored in air conditioned garage. Engine starts on first pull whether switch is in on or off position. There was not a peep from the motor when attempting a start and it quickly flooded. It is a basic model, with no flywheel brake, no safety arm/lever on the push handle, and no other safety switches. If you're planning on using the electric start feather then you can wire your stitch this way. Both the kill switch and the Oil Alert float connect to a single wire on the side of the coil. Enjoy banner ad-free browsing with Hobbyist Forums Plus. How to Repair a Honda GCV160 gcv190 Lawnmower Honda Engine that WILL NOT SHUT OFF! Motor is the GCV160. We welcome your comments and suggestions. When you set the throttle lever to some partly-open configuration the throttle spring pulls on the governor lever, pulling on it in such a way that it's trying to pull the throttle open. where is this yellow lead supposed to connect? the machine - Reddit

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